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How Do You Solve the Plastics Problem?

Over the past few months, we have doubled down on finding better ways to package the Windsocks and Accessories that we post. It is a journey, but we have made some progress.

SUSTAINABILITY

Topic

Sustainable Packaging

Applies To

All Windsock & Accessory Orders

Sustainability Score

7 out of 10

Plastics Status

100% Free (Sm/Med)

Windsocks Australia sustainable packaging and bulk orders

Windsocks Australia — committed to sustainable packaging across our product range

The Commitment

How do you solve the Plastics Problem? You have to make a commitment! Over the past few months, we have 'doubled down' on finding better ways to package the Windsocks and Accessories that we post.

We used to package all of our Windsocks in black plastic shrink wrap, and we thought it was great until we really thought about it! Packaging like this undoubtedly is contributing to the plastics problem. For a start, it is not sustainable as it can't be reused and probably can't be recycled either.

Key Changes We Made

✓ Black plastic shrink wrap eliminated · ✓ Bubble wrap replaced with corrugated paper · ✓ Plastic tape replaced with Kraft paper tape

Small and Medium Packages

Completely plastic-free! We found some great mailers at Australia Post in the form of various sizes of Tough Bags. These are made out of tough paper and have plenty of space to pack even multiple medium-sized Windsocks. We fasten these with Kraft paper packing tape – which actually works better than plastic tape. Where we used to use bubble wrap for our accessories, we now use corrugated paper wrap!

The Tough Bags are reusable and everything is 100% fully recyclable. The unintended consequence was that we found it actually saved us time and money.

Simply inserting products into a Tough Bag, rather than multiple wrappings with shrink wrap takes about 1/10 of the time! In addition, because we are now posting in a uniform size bag we fall into cheaper postage size categories and even some Flat Rate Australia-wide deals where we are able to control the shipping weight.

Packing Time Savings

Inserting products into a Tough Bag takes about 1/10 of the time compared to shrink wrapping — plus uniform bag sizes unlock cheaper postage categories.

1 100% Plastics Free
2 100% Recyclable
3 Reusable Tough Bags
4 Kraft Paper Tape
Sustainable packaging materials

Tough paper mailers, Kraft tape, and corrugated paper wrap — our plastic-free packaging solution

Large Packages

Completely plastic-free! We were really inspired by Hero Packaging’s reusable and compostable mailers and their stance on all matters plastic. We are currently trialling their XXL Mailers and they look good and are working out great.

and they look good and are working out great. Available as a very large size mailer (which is difficult to find). They are also tough and because of their uniform size (compared to our shrink wrap days) we are also able to control our shipping costs better.

Large Package Solution

✓ Home compostable mailers · ✓ Reusable and tough packaging · ✓ Better shipping cost control with uniform sizes

Windsocks Australia workshop and packaging

Quality control and sustainable packaging at our workshop

Extra Large Packages

Again, completely plastic-free, but work still to do! We need an approximately 1000mm x 1000mm x 60mm mailer for our large footprint 3650x900x225mm CASA Windsocks. We couldn’t find any mailers anywhere need this size, so we went to cardboard boxes.

These work well and look good, but they end up being quite bulky, and hard to handle. They are also heavier and with their bulk, need to go via special courier rather than Australia Post.

The Search Continues

We continue to search for a viable plastic-free solution for our extra large CASA Windsock packages. If you know of a suitable mailer, we would love to hear from you!

Windsocks Australia workshop

Our workshop — where we continue to explore sustainable packaging solutions

Our Progress

Based on where we started, we are giving ourselves a 7 out of 10 for now. The commitment we started will continue as it has already delivered:

Achievement Impact
End of Plastics the end of all substantial plastics in our packaging process
Reusable Packaging The move to reusable packaging across all sizes
Recyclable Materials the move to nearly 100% recyclable materials
Lower Shipping Costs lower costs with fixed size and sometimes fixed-rate shipping
Cost Balance higher packing costs in general compared to cling wrap, but offset with shipping savings
Time Savings Significant time savings in our packaging processes

Our thanks again to Hero Packaging for inspiration in this journey.

Key Takeaways

7/10

Sustainability Score

100%

Plastics Free (Sm/Med)

1/10

Packing Time vs Wrap

100%

Recyclable Materials

3

Package Size Categories

Zero

Plastic Tape Used

Why Windsocks Australia?

  • Australian Made & Owned — specialist manufacturer
  • CASA, marine & hazardous area compliant range
  • Premium fabrics — Sunbrella, WeatherMax & High Visibility Neon
  • Stainless Steel hardware for harsh environments
  • Proven track record across all major industries

About Windsocks Australia

Australia's leading manufacturer of industrial Windsock systems. Designed, engineered and assembled in Australia for the harshest environments — from offshore platforms to remote mining and LNG facilities.

windsocksaustralia.com.au | info@windsocksaustralia.com.au | +61 468 474 656

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