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How to Measure a Windsock: Fixed Frame vs. Bridle Harness

Whether you're replacing a worn Windsock or specifying a new installation, getting the measurements right is critical.

SIZING GUIDE

Topic

Windsock Measurement & Sizing

Applies To

Fixed Frame & Bridle Harness

Key Standard

CASA MOS Part 139

Hardware

316 Stainless Steel

Stainless Steel Frame workshop measurement

Precision measurement of a Stainless Steel Windsock Frame in the workshop

Getting Started

There are two distinct mounting systems for Windsocks — Fixed Frame and Bridle Harness — and each has different measurement requirements. This guide explains both so you can order with confidence.

A Windsock that doesn't fit its Frame correctly simply won't perform — and in safety-critical environments like aerodromes, mines, and chemical plants, that's not acceptable.

Fixed Frame
Precise fit required — Frame dimensions must match exactly
Bridle Harness
Universal fit — no Frame dimensions to match

Visual Reference

Every Windsock has three key dimensions you need to know. The diagram below illustrates the mouth diameter, tail diameter, and overall length:

The Three Key Dimensions of a Windsock

The three key dimensions: mouth diameter, tail diameter, and overall length

Fixed Frame Windsocks

KEY REQUIREMENT

Precise fit required — Frame dimensions must match exactly. There is no adjustment mechanism.

A Fixed Frame Windsock mounts directly onto a Stainless Steel Frame ring. The mouth of the Windsock is sewn to fit that ring precisely — there is no adjustment mechanism. If the Windsock diameter doesn't match the Frame, it won't seal correctly and will underperform or fail prematurely.

FR-06 450mm Dual Stainless Steel Windsock Frame
FR-06 | 450mm HD Dual SS Windsock Frame

Suits 300mm and 450mm mouth Windsocks

FR-04 CASA 900mm Stainless Steel Windsock Frame
FR-04 | CASA 900mm SS Windsock Frame

Certified aerodrome standard — 900mm mouth

Frame Material Note

All Windsocks Australia Frames are manufactured from corrosion-resistant Stainless Steel with a swivel bearing to allow free rotation into the wind. The Windsock itself mounts to the static outer ring — make sure you measure the diameter of this ring, not the outer housing.

Measurement Diagrams

The following diagrams show the three measurements you need and a step-by-step guide to measuring your Windsock correctly:

The Three Measurements You Need

The three measurements you need for a Fixed Frame Windsock

How to Measure Your Windsock - Step by Step

Step-by-step guide to measuring your Windsock

MEASUREMENT TIP

If the mouth ring of a used Windsock has stretched or deformed, fold the Windsock flat and measure the folded width at the mouth end. Then apply this formula:

Diameter = folded width × 2 ÷ 3.14

A folded width of ~471mm gives a diameter of ~300mm. Aim to be within ±10mm of your Frame size — the closer to exact, the better the fit and seal.

CASA Standard Sizes

The Civil Aviation Safety Authority mandates specific Windsock dimensions under Manual of Standards (MOS) Part 139 — Aerodromes. Outside of regulated aerodromes, sizes are based on the intended viewing distance, prevailing wind speed range, and site-specific constraints. The table below covers the full Australian range:

CASA 900mm Stainless Steel Windsock Frame

CASA-compliant 900mm Stainless Steel Windsock Frame

Application Length Mouth Dia. Tail Dia. Typical Frame
Small — commercial / light industrial 900 mm 300 mm 150 mm 300mm FR-06 ring
Medium — mining / construction / ports 1,200 mm 450 mm 225 mm FR-06 dual Frame
Large — heavy industry / bulk handling 1,800 mm 600 mm 300 mm 600mm single ring
Aerodrome landing site (HLS) 2,400 mm 600 mm 300 mm 600mm single ring
CASA MOS 139 — Certified Aerodrome 3,600 mm 900 mm 225 mm FR-04 CASA Frame
Australian Windsock Sizes Drawn to Scale

Australian Windsock sizes drawn to scale — from 900mm to 3,600mm

Bridle Harness Mounting

KEY ADVANTAGE

Universal fit — no Frame dimensions to match. Just choose a size that suits your site.

The RAP-02 Rotor Arm Pivot is a Pole-mounted swivel arm that allows a Windsock to be flown without a dedicated Frame. Instead of a rigid ring, the Windsock has a Bridle Harness — a set of evenly spaced Stainless Steel cord loops sewn around the inside of the mouth opening, that converge at a single hook point.

The hook at the end of the Rotor Arm clips directly onto the harness junction point, suspending the Windsock in mid-air with the mouth held open by the wind itself and the bridle tension. Because the clip point is universal, it physically doesn't matter what the mouth diameter is — a 300mm Windsock and a 600mm Windsock attach in exactly the same way.

This makes the Bridle Harness system ideal for temporary installations, locations where a Frame is impractical, or anywhere you need flexibility to swap Windsock sizes without changing hardware.

RAP-02 HD Rotor Arm Pivot
RAP-02 | HD Rotor Arm Pivot

316 Stainless Steel. Swivel bearing allows free rotation. Compatible with any Bridle Harness Windsock.

Universal
No Frame dimensions to match — 300mm and 600mm attach the same way
Flexible
Swap Windsock sizes without changing hardware
316 SS
Stainless Steel cord and clip for coastal and industrial environments

How a Bridle Harness Works

Stainless Steel Lobster Claw Clip and Bridle Harness

Stainless Steel Lobster Claw Clip and bridle cords — close-up detail

Step-by-Step: How It Works

1 Stainless Steel cord loops are sewn evenly around the inside of the Windsock mouth, forming the harness.
2 All cords converge at a single junction point above the mouth opening.
3 A Stainless Steel Lobster Claw Clip at the end of the RAP-02 arm snaps directly onto the harness junction — secure, weather-resistant, and easy to replace.
4 Wind fills the sock and holds the mouth open in flight — no rigid ring required. The bridle distributes load evenly around the mouth circumference.

MATERIAL NOTE

Our Bridle Harnesses are constructed from Stainless Steel cord, providing excellent strength and durability in outdoor, coastal, and industrial environments.

Bridle Harness Sizing Guide

Because the RAP-02 is a universal fit, sizing is based on the visual impact you need and the wind speeds at your site — not on Frame dimensions. The table below gives approximate guidelines:

High Quality Dual Stainless Steel Frames

High Quality Dual Stainless Steel Windsock Frames

Windsock Size Approx. Length Approx. Mouth Best For
Small ~900 mm ~300 mm Compact sites, low Poles, close viewing
Medium ~1,200 mm ~450 mm General industrial, worksites, depots
Large ~1,800 mm ~600 mm Ports, open sites, high visibility needed

Not Sure Which Size?

As a general rule: if you need the Windsock to be clearly readable from more than 50 metres, go with Medium or Large. For close-range applications (warehouse entrances, rooftop units, small depots), Small works well. Contact us if you'd like a recommendation for your specific site.

Key Takeaways

Choosing the right mounting system comes down to your installation requirements:

Fixed Frame
Measure the Stainless Steel Frame ring diameter precisely. The Windsock mouth must match the Frame — there is no adjustment mechanism.
Bridle Harness
Universal fit via Lobster Claw Clip and RAP-02 Rotor Arm. Choose size based on visibility needs and wind conditions — not Frame dimensions.
CASA Compliance
Certified aerodromes require MOS 139 standard: 3,600mm length, 900mm mouth, 225mm tail, mounted on an FR-04 CASA Frame.

Quick Facts

2

Mounting Systems Covered

5

Standard Australian Sizes

MOS 139

CASA Aerodrome Standard

316 SS

Stainless Steel Hardware

900mm

Largest Frame Diameter

3,600mm

CASA Windsock Length

Why Windsocks Australia?

  • Australian Made & Owned — specialist manufacturer
  • CASA, marine & hazardous area compliant range
  • Premium fabrics — Sunbrella, WeatherMax & High Visibility Neon
  • Stainless Steel hardware for harsh environments
  • Proven track record across all major industries

About Windsocks Australia

Australia's leading manufacturer of industrial Windsock systems. Designed, engineered and assembled in Australia for the harshest environments — from offshore platforms to remote mining and LNG facilities.

windsocksaustralia.com.au | info@windsocksaustralia.com.au | +61 468 474 656

Need Expert Advice on Windsocks?

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